Technical Manual · Water & WUE
Water System & WUE — Cockpit Methodology & Formulas
Every input, formula, constant, output, and reference behind the site-wide municipal Water Treatment & Service cockpit. Site balance and WUE values derive from CONV_CALC v2.0.0; treatment-process states are explicitly labelled, deterministic page-authored simulation values because the engine has no treatment-train telemetry authority. No live meter overrides are implied. Missing or stale site authority fails closed to UNAVAILABLE.
01 Purpose & engineering basis
The cockpit models one site-wide municipal treatment train: incoming meter, raw-water storage, media filtration, duty/standby booster pumps, dosing, UV treatment, treated-water storage, cooling makeup, domestic/process service and drain. Hall A-D are downstream electrical/thermal operating views; they do not partition the municipal plant.
v2.8.0 drawing scope: the cooling make-up branch is drawn to its destination — the evaporative cooling-tower cell and basin that the engine's water-cooled centrifugal chillers reject to (cooling.chiller_type) — with the engine's evaporation, blowdown and drift balance on the drawing and the condenser-water loop to the chiller plant at the engine's CDW planes. The raw tank is a page-authored design selection sized as four hours of the engine's total treated flow (608 L/min × 240 min ≈ 146 m³ → 150 m³ nominal); the domestic tank is 30 m³. Values inside the drawing that come from the engine carry a registry hook and an evidence mark; simulated instrument readings and page-authored capacities are declared as such and are never presented as telemetry.
Truth boundary: current site IT is 30,000 kW. WUE-included cooling makeup is 600 L/min; domestic/process service is 8 L/min; total treated flow is 608 L/min. Selecting or inspecting a Hall must not change these site quantities.
The WUE definition follows the Uptime Institute site-water-to-IT-energy denominator. Treatment flow, cooling makeup and domestic/process flow remain separately labelled so the total is auditable.
CONV_CALC.02 Inputs — simulated point model & control states
The cockpit binds adopted engine constants and deterministic simulated instrument/control states. The tags model what a commissioned system would expose, but no point is presented as live telemetry.
| Input | Symbol | Unit | Type | Meaning |
|---|---|---|---|---|
Site IT load it_load_kw | PIT | kW | Current (30,000 kW) | Adopted simulated site authority from CONV_CALC. |
WUE basis wue_l_per_kwh | WUE | L/kWh | Adopted (1.20 L/kWh) | Site water-usage effectiveness from the governed snapshot. |
Makeup flow flow_lpm | Qmu | L/min | Engine-derived | 600 L/min WUE-included cooling makeup. |
Conductivity / TDS tds_ppm | TDS | ppm (mg/L) | Simulated probe | Current deterministic treated-water value; a live implementation would drive blowdown from a quality-qualified point. |
Feed-water TDS tds_feed_ppm | TDSfeed | ppm | Simulated input | Municipal/feed-water quality context. |
Filtration ΔP delta_p_bar | ΔP | bar | Simulated transducer | Current 0.40 bar; 0.80 bar triggers the modelled backwash threshold. |
Valve states valve_* | — | open / closed / % | Control feedback | Blowdown valve, makeup valve, bypass valve positions — logged for audit and interlock checks. |
Chemical dosing dose_* | — | L/hr or kg/day | Controller feedback | Biocide, scale inhibitor, and corrosion inhibitor dosing rates — inputs to ASHRAE 188 Water Management Plan compliance log. |
03 Calculation methodology
All formulas below are implemented in js/conv-engine.js. Function names are exact. The engine is ES5-safe, deterministic, and zero-build.
WUE definition (Rule 3 — IT-energy denominator)
wueFromFlowLpm(m, flowLpm). Denominator = site IT energy. The 1.20 L/kWh value is an adopted simulated project basis; a future live mode would require a quality-qualified municipal/cooling makeup meter and site IT meter.CONV_CALC v2.0.0 · Uptime WUE definition
Instant makeup-water flow from WUE
waterFlowLpmForWue(m). Converts the WUE rate to a site cooling-makeup equivalent. Check: (1.20 × 30,000) / 60 = 600 L/min.CONV_CALC v2.0.0 · DERIVED
Q_mu = 600 L/min is WUE-included cooling makeup. Site treatment total is 608 L/min after adding 8 L/min domestic/process service. Neither value is condenser-water circulation flow; circulation is a separate hydraulic quantity.Annual water consumption
Cycles of concentration & blowdown
Filtration differential pressure
Legionella / microbiological monitoring (ASHRAE 188)
04 Constants & data sources
Every constant lives in the deep-frozen CONV_MODEL with a // source: comment citing the review document and line number. Water-relevant constants:
| Constant | Value | Unit | Source | Type |
|---|---|---|---|---|
wue_l_per_kwh | 1.20 | L/kWh IT | doc-09 line 13; doc-01 §3 | Basis (target) |
it_load_kw | 30,000 | kW | CONV_CALC v2.0.0 | Adopted current site basis |
| Annual hours | 8,760 | hr/yr | Calendar constant | Fixed |
| Max CoC | 5 | — | Water management practice; ASHRAE 188 guidance | Operational target |
| Filtration ΔP backwash threshold | 0.80 | bar | Adopted simulated operating basis | Instrument threshold |
| Legionella action level | UNAVAILABLE | site-defined | Water Management Program / AHJ | No universal value asserted |
| Laboratory method | Project-selected | method | ISO 11731 context | Test method, not an operating limit |
wue_l_per_kwh = 1.20 are engine-derived. Raw/domestic tank level, filter ΔP, TDS, chlorine dose, UV intensity and booster-pump state are authority-gated deterministic page-authored process simulation values; CONV_CALC does not provide treatment-train telemetry. A future live mode must qualify both water and IT meters for freshness and quality before computing actual WUE; no simulated value is presented as a field measurement.05 Outputs
| Output | Formula | Unit | Interpretation |
|---|---|---|---|
| WUE (basis) | CONV_MODEL.environment.wue_l_per_kwh | L/kWh | Target value from engineering review. Green chip on cockpit. |
| WUE reconciliation | wueFromFlowLpm(lpm) | L/kWh | Computed from the same simulated site cooling-makeup and IT authority. |
| Cooling makeup | waterFlowLpmForWue(m) | L/min | 600 L/min WUE-included site basis. |
| Total treatment | cooling makeup + domestic/process | L/min | 600 + 8 = 608 L/min. |
| Annual cooling water | WUE × P_IT × 8760 | L/yr (ML/yr) | 315.36 ML/yr at the adopted steady load. |
| Cycles of concentration | TDS_basin / TDS_feed | — | Target ≤ 5. Amber alert at CoC > 4.5, red at CoC > 5. |
| Blowdown flow | Q_mu / (CoC − 1) | L/min | Required blowdown to maintain target CoC. |
| Filtration ΔP status | ΔP transducer reading | bar | Current 0.40 bar; backwash threshold 0.80 bar. |
| Legionella / HPC status | Approved laboratory result | method-dependent | Compared only with the site Water Management Program; UNAVAILABLE in this simulation. |
| Chemical dosing status | Dosing controller feedback | L/hr / kg/day | On-duty/off indicator per biocide and inhibitor channel. |
06 Worked example
Scenario: current site IT 30,000 kW, WUE 1.20 L/kWh, 600 L/min cooling makeup, 8 L/min domestic/process service, TDS 140 ppm, and filtration ΔP 0.40 bar. Water treatment is one site-wide municipal process train.
- Cooling makeup:
Q_mu = (1.20 × 30,000) / 60 =600 L/min. - Total treatment:
600 + 8 =608 L/min. - Annual WUE-included cooling water:
600 × 60 × 8,760 =315.36 ML/yr. - Current cooling split: evaporation 447.8 L/min + blowdown 149.3 L/min + drift 3.0 L/min = 600.1 L/min after display rounding.
- Annual components: evaporation 235.364 ML, blowdown 78.472 ML, drift 1.577 ML.
- Filtration ΔP = 0.40 bar → NORMAL (backwash threshold 0.80 bar).
07 References & standards
- ASHRAE 188 (2021) — Legionellosis: Risk Management for Building Water Systems. Mandates a Water Management Plan for cooling towers including control targets, sampling schedules, corrective actions, and record retention. The cockpit's biocide dosing and Legionella status indicators are ASHRAE 188 WMP deliverables.
- ISO 11731-2 — Water quality — Detection and enumeration of Legionella — Part 2: Direct membrane filtration method for waters with low bacterial counts. HPC ≤ 1×10³ CFU/mL operational target cited from this standard.
- Uptime Institute WUE Metric — Water Usage Effectiveness white paper. Defines WUE = annual site water ÷ annual IT energy. Source of the IT-denominator Rule 3.
- Governed project authority — current 30,000 kW site IT, WUE 1.20 L/kWh, 600 L/min cooling makeup and 608 L/min total treatment.
- Engine source —
js/conv-engine.js(CONV_CALC v2.0.0). Functions:waterFlowLpmForWue(),wueFromFlowLpm().
08 Assumptions & limitations
The WUE basis (1.20 L/kWh) is an adopted site target at 30,000 kW IT. Actual WUE varies with ambient conditions, partial load and plant mode. This simulated cockpit does not claim live metering. The annual 315.36 ML cooling figure and 319.565 ML total-treatment figure assume 8,760 hours at constant flow. Blowdown, dosing, filtration and microbiological limits require site commissioning records and a formal water-management plan authored by qualified specialists.